Paper processing represents a vital process in modern times. While digital media has become commonplace, the need for quality printed materials continues to exist. This is when the power of print finishing equipment comes into play.
What methods does this equipment employ? What types of technologies are used? Are there any specific devices that can help ensure a speedy and accurate throughput? These are some of the questions that will be answered immediately below.
What Purpose Does Print Finishing Equipment Serve?
It is estimated that the world uses more than 300 million tonnes of printing paper each year. Some of these materials are produced for personal reasons, while others provide commercially oriented solutions. Examples include the following printed matter:
- Direct mail
- Official forms
- Publicity materials (such as business cards, pamphlets and graphical presentations)
- Travel-related documents (tickets and timetables)
We can now begin to understand why print finishing equipment still plays a vital role in today’s society.
This type of equipment is essentially employed to expedite the production process. It also ensures superior levels of quality control without having to sacrifice in-house efficiency. The goal is to provide a user-friendly means to produce any finished paper products that are required by an organization.
What Types of Print Finishing Equipment Exist?
This question is slightly more complicated than it may initially appear. The type of print finishing equipment needed is directly related to the finished product(s). However, it is still possible to break the possibilities down into a handful of categories. Let us take a closer look.
Proactive monitoring is crucial in terms of accuracy and efficiency. This is why the most modern print finishing equipment is governed by some type of workflow management platform. These bundles offer several advantages, including the following:
- Process optimization
- Robust project planning
- Real-time monitoring
The user-friendly configuration of these systems will also ensure streamlined integration. Thus, operators have a centralized means to control every aspect of the overall production process.
Physical Cleaning Equipment
Bulk printing tasks will likewise require a fair amount of maintenance. Dust and similar particulate matter can foul internal mechanisms and lead to substandard reproductions. Thus, print finishing equipment is often outfitted with some type of dedusting mechanism.
The web deduster removes the paper dust that adheres to the web and contaminates the digital printer and all subsequent machines. It works with compressed air. It removes without contact the microparticles from the web surface, which are collected in the container of the exhaust filter. The sharp air jet lifts the dust from the surface like a plane. The web is cleaned on both sides in one pass.
Large-scale printing tasks are challenging due to the number of potential errors that could occur. Even small oversights can cause an entire batch of documents to be discarded. This is why quality control is crucial.
There are many types of inspection systems that can be employed to mitigate such risks. For instance, Hunkeler offers bundles that accommodate duplex and simplex colour printing systems. Touchscreen displays can be mounted in a variety of configurations, and several extensions are available. These include the following:
- Postal code verification
- Printer-oriented graphic controls
- Sample comparisons with pre-defined templates
- Record and replay options
The main takeaway point here is that cutting-edge print finishing equipment should leave nothing to chance.
Book Production Equipment
Print finishing equipment is typically engineered to address the large-scale production of books. In this case, several additional components may be required. This primarily depends upon the type and quantity of books being produced.
Of course, this equipment will address additional variables within the production process. Examples include the type of binder, the number of pages and the dimensions of the book in question. This is also why targeted solutions are necessary in order to accommodate diverse demands.
Modular Printing Equipment: The Types of Purposes
What about the physical hardware used to print materials? Most of these systems are modular in nature. Thus, they can be configured in a number of different ways. In-house production requirements will, therefore, dictate which systems are the most appropriate. Let us quickly examine some common solutions.
Roll to Roll Printing
This approach is used within continuous feed printing systems. It is often suited for large-scale projects due to the speed at which materials can be printed. Roll-to-roll configurations can also be adjusted to meet unique parameters. These include production speed, roll weight and paper thicknesses.
Note that roll-to-roll printing equipment can likewise address additional job requirements. Some are outfitted with accessories, such as perforation and punch tools. These may be necessary when producing specific types of printed materials.
Roll to Stack Printing
This is another common method used within modern printing facilities. As the name suggests, roll-to-stack printers are used when multiple sheets must be placed atop one another. These can be employed when creating books, pamphlets and similarly stackable materials.
While the exact configurations will vary, the processes themselves can be summarized as follows:
- Linear cutting
- Subsequent stacking
Once again, the malleable nature of roll-to-stack printing will help accommodate the needs of any organization. This is why Hunkeler has developed several customized solutions, including the following:
- Web inspection systems
- Ongoing tracking and throughput control
- Cross and vertical perforators
- Merging solutions when combining two web halves
- Saddle stitching systems
Since each of these solutions offers its own unique benefits, please speak with a representative to learn more.
Proactive Maintenance Solutions
Even the most efficient print finishing equipment will need to be serviced on occasion. There may also be times when additional parts or accessories are required. Thus, any trusted provider should offer robust levels of customer support.
From remote maintenance and in-house training to live demonstrations and installations, our team is always here to help. Would you like to learn more about our line of print finishing equipment? Do you have additional questions?
If so, please take a moment to contact a representative. We will be happy to provide further assistance.