High-performance Booklet production

High-performance Booklet production

Full-color personalized brochures with a variable number of pages. The solution for high speed production of examination brochures, leaflets, manuals, direct mailers, and other saddle-stitched products from a roll. Optionally the line can be equipped with the dynamic and vertical perforater DP8, and cover and sheet inserting. Process includes the paper web feeding from the Unwinder UW6, cross cutting in the CS8 and gathering, folding, stitching and trimming in a saddle-stitching system.

Technical specifications

Max. roll diameter

54" (1370 mm)

Web width

11" – 20.5" (279.4 – 520 mm)

Production speed

up to 600 ft/min (180 m/min)

Paper weights

52 – 210 g/m2

Cut length

8.3" – 13.7" (210 – 350 mm)


up to 6000 booklets per hour, format A4, 24 pages


Dynamic vertical and cross perforator DP8

The dynamic perforating module DP8 can be used to create variable longitudinal and cross perforations.

Control & Tracking Solution

The tracking system monitors ongoing prodcution in terms of completeness and accuracy.

Pile stacker PST-52

The pile stacker PST-52 is equipped with two easily removable standard paper trolleys. Once the stack is full, users simply roll out the full trolley, roll the second empty trolley into the stacker and continue production. Additional trolleys are available as an option.

Full Bleed products

The combination of longitudinal and cross cut-out (module CS8) allows the user to produce full-bleed products.