High-performance Booklet production

Full-color personalized brochures with a variable number of pages. The solution for high speed production of examination brochures, leaflets, manuals, direct mailers, and other saddle-stitched products from a roll. Optionally the line can be equipped with the dynamic and vertical perforater DP8, and cover and sheet inserting. Process includes the paper web feeding from the Unwinder UW6, cross cutting in the CS8 and gathering, folding, stitching and trimming in a saddle-stitching system.

Technical specifications

Max. roll diameter

54" (1370 mm)

Web width

11" – 19.6" (279.4 – 500 mm)

Production speed

up to 600 ft/min (180 m/min)

Paper weights

52 – 210 g/m2

Cut length

8.3" – 13.7" (210 – 350 mm)


up to 6000 booklets per hour, format A4, 24 pages


Large stack delivery (PST-52)

Flexible additional device for stacking long sheets up to 1000 mm, up to 300 gsm paper, and up to 600 mm stack height or 300 kg stack weight.

Full Bleed products

The combination of longitudinal and cross cut-out (module CS8) allows the user to produce full-bleed products.

Dynamic vertical and cross perforator DP8

The dynamic perforating module DP8 can be used to create variable longitudinal and cross perforations.

Control & Tracking Solution

The tracking system monitors ongoing prodcution in terms of completeness and accuracy.